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Large Area Coating


Automate your large area coatings to improve repeatability and produce uniform films with consistent thicknesses. Our pre-configured kits include the necessary components to set up your coating process straight away. Or you can build your own coating system by choosing the individual components and add-ons that best suit your experimental needs.

From automation and substrate compatibility to application and drying, you can easily customize your large area coating system with accessories and add-ons to suit a range of experiments, substrates, and solutions.

Jump to: Choose Your System | Which Method? | Configure Your System | Resources and Support

Choose Your Coating System


Which Method is Right for You?


Blade coating and bar coating share similarities in terms of functionality, scalability, and application. They are both easy to use and simple to optimize, but there are several reasons why you would choose one technique over the other.

Blade Coating

Check MarkPrecise control and tunability

Check MarkTuning multiple parameters as you go

Check MarkMaterial screening or multilayer coatings

Check MarkHigher viscosity control

Bar Coating

Check MarkQuick, repeatable application

Check MarkBudget-friendly, simple setup

Check MarkScaling up to industrial coating

Check MarkCoating very delicate substrates

Spray Coating

Check MarkCoat irregular or curved surfaces

Check MarkHigh level of deposition control

Check MarkPopular industrial scale process

Check MarkQuick deposition speeds

Ossila Doctor Blade Coater
The Ossila Bar Coater
The Ossila Bar Coater

Configure Your Own System


Resources and Support


Bar Coater vs. Doctor Blade Coater: What's The Difference? Bar Coater vs. Doctor Blade Coater: What's The Difference?

Bar coating and blade coating are two solution-based techniques for depositing thin films. Although there are many similarities between these techniques, there are some distinctions between them.

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Stage Setup for the Ossila Automatic Film Applicator Stage Setup for the Ossila Automatic Film Applicator

Video demonstration to show how to set up the stage on the Ossila Automatic Thin-Film Applicator

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How to Optimize Your Mayer Bar Coating Process How to Optimize Your Mayer Bar Coating Process

There are many ways that you can optimize your bar coating process, from changing the Mayer rod to optimizing your bar speed.

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How to Change the Mayer Rod on the Ossila Automatic Film Applicator How to Change the Mayer Rod on the Ossila Automatic Film Applicator

Video demonstration to show how to change the Mayer bar orientation on the Ossila Automatic Thin-Film Applicator.

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Spray Coater Equipment: Working Principles and Uses Spray Coater Equipment: Working Principles and Uses

A spray coater is a piece of equipment that facilitates the coating of a solution onto a surface using spray coating methods. Spray coating involves breaking up a coating solution into tiny droplets and directing this spray towards a coating surface using pressurized gas. As the droplets hit the surface, they coalesce to form a continuous film.

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Spray Coating Methods, Spray Deposition and Formation Spray Coating Methods, Spray Deposition and Formation

Spray deposition or spray coating is a scalable wet-coating technique used in many applications. Spray coaters are used in many industries to coat large substrates or objects with odd shapes. The flexibility of the applicator and robustness of the process means that spray coating can be adapted to coat almost anything.

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