Prepare to Scale Up with a Low Price Spray System
Match your solution to the optimal spray method with interchangeable heads and nozzles
Overview | Specifications | Features | Gallery | In the Box | Technical Support
Optimize your spray coating process with a benchtop system so you can ensure an efficient and reliable scale up. The interchangeable heads make this spray coater suitable for a range of different solutions, and you can achieve a wide range of spray patterns and droplet sizes by controlling the gas and fluid pressure.
To align with large-scale, automated setups, you can program your coating speed to a resolution of 0.1 mm.s-1 for reliable and repeatable coating movement. Test the best spray alignment for wide and uniform spray patterns by manually adjusting the head position and height or combining multiple spray heads on the gantry. Once your substrate is coated, take control of the drying process with the heated stage, which can reach 100 °C, to prevent defects from forming during the delicate curing window.
Easy Control of Coating Parameters
Adjust pressure, height, speed, and temperature to achieve uniformity
Ultrasonic & Atomizing Heads
For a range of spray patterns and droplet sizes with different solution types
Efficient Lab-Scale Optimization
Experiment with multi-head coverage over 200 mm x 180 mm substrates
Wide Substrate Compatibility
Coat more complex large-area, flexible, and textured substrates with ease
Specifications
| Maximum Sample Size | 200 mm x 180 mm |
|---|---|
| Minimum Stage Speed | 0.05 mm.s-1 |
| Maximum Stage Speed | 250 mm.s-1 |
| Stage Speed Increments | 0.01 mm.s-1 |
| Heated Stage Max Temperature | 100 °C |
| Heating Increments | 1 °C |
| Air Pressure | 0.15 to 7.0 Bar |
| Fluid Pressure | 0.1 to 3.5 Bar |
Ultrasonic Spray Head
| Spray Pattern | Cone |
|---|---|
| Spray Angle | 80 |
| Droplet Size | 18 µm |
| Solution Mixing | External |
Gas Atomizing Spray Head
| Spray Pattern | Cone or fan |
|---|---|
| Spray Angle | 15 to 90 (depending on air cap) |
| Droplet Size | 30 µm |
| Solution Mixing | Internal or external (depending on air cap) |
Lab-Scale Spray Coating Machine
Experiment with Spray Heads
Find the best setup for your coating requirements by experimenting with the two included spray heads. When using the air atomizing head, choose the best spray pattern using different nozzles. The air and liquid pressure regulators and inlet adapters allow full control as you pressure drive fluids, or simply operate the spray heads in syphon mode.
Fully Optimize Different Coatings
Customize your spray coating process with an automated system. Make small and measured adjustments to your coating speed across a wide range, then use the heated stage to improve the drying process and take greater control over film uniformity. Plus, there is simple spray head positioning along the vertical and horizontal axis.
Simplify Your Scale Up Process
Transition from small-scale coating techniques, like spin coating, with this easy-to-use system. The spray coater stage is designed to accommodate larger area samples. With space to mount multiple heads side by side, you can optimize your spray overlap patterns and produce larger highly uniform thin films.
Spray Coater Gallery
Additional Specifications
Spray Coater
| Maximum Stage Travel Length | 280 mm |
|---|---|
| Heated Stage Material | Hard anodized aluminum stage |
| Power Supply | DC 24 V, 5 A, via 100 – 240 V 50/60 Hz power adapter |
| Dimensions (D x W x H) | 350 mm x 280 mm x 550 mm (14" x 11" x 22") |
| Weight | 6.45 kg |
Ultrasonic Spray Head
| Solution Delivery | Syphon or pressure driven |
|---|---|
| Inlets | G1/8 liquid, G1/4 gas |
| Material | Stainless steel 316 |
Gas Atomizing Spray Head
| Solution Delivery | Syphon or pressure driven |
|---|---|
| Inlets | G1/4 liquid, G1/4 gas |
| Material | Stainless steel 316 |
In the Box
- Spray coater
- Ultrasonic spray head
- Air atomizing spray head and air caps
- Pneumatic regulators and connectors
- Power supply (24V 5A)