Simplify your Scale Up with a Spray Coating System
Optimal large area coatings with interchangeable spray heads and a heated stage
Overview | Specifications | Features | Gallery | In the Box
Scale up efficiently with our new spray coating system, designed to help you optimize your parameters in preparation for large scale processes. With interchangeable heads and controllable gas inlet and solution pressure, you can achieve a wide range of spray patterns and droplet sizes.
Control your coating speed, from 0.05 mm.s-1 up to 250 mm.s-1, with the motorized stage. A high resolution of 0.1 mm.s-1 ensures precise and reliable sample movement across a travel distance of up to 290 mm. Manually adjust the spray head position and head height or combine multiple spray heads for wider and more uniform spray patterns with the simple gantry design. Speed up the drying process with the heated surface, which can go up to 100 °C and controlled in increments of 1 °C.
Advanced Coating Optimization
Change pressure, height, speed,
and temperature
Ultrasonic & Atomizing Heads
For a range of spray patterns
and droplet sizes
Efficient Lab-Ready Scale Up
Multi-head coverage over
200 mm x 180 mm
Flexible Experimentation
Easy to use as you transition
from small-scale coating
Specifications
Spray Coater
| Maximum Stage Travel Length | 290 mm |
|---|---|
| Minimum Stage Speed | 0.05 mm.s-1 |
| Maximum Stage Speed | 250 mm.s-1 |
| Stage Speed Increments | 0.01 mm.s-1 |
| Heated Stage Material | Hard anodized aluminum stage |
| Heated Stage Max Temperature | 100 °C |
| Heating Increments | 1 °C |
| Air Pressure | 0.15 to 7.0 Bar |
| Fluid Pressure | 0.1 to 3.5 Bar |
| Maximum Sample Size | 200 mm x 180 mm |
| Power Supply | DC 24 V, 5 A, via 100 – 240 V 50/60 Hz power adapter |
| Dimensions (D x W x H) | 350 mm x 280 mm x 550 mm (14" x 11" x 22") |
| Weight | 6.45 kg |
Ultrasonic Spray Head
| Spray Pattern | Cone |
|---|---|
| Spray Angle | 80 |
| Droplet Size | 18 µm |
| Solution Mixing | External |
| Solution Delivery | Syphon or pressure driven |
| Inlets | G1/8 liquid, G1/4 gas |
| Material | Stainless steel 316 |
Gas Atomizing Spray Head
| Spray Pattern | Cone or fan |
|---|---|
| Spray Angle | 15 to 90 (depending on air cap) |
| Droplet Size | 30 µm |
| Solution Mixing | Internal or external (depending on air cap) |
| Solution Delivery | Syphon or pressure driven |
| Inlets | G1/4 liquid, G1/4 gas |
| Material | Stainless steel 316 |
Scale Up with Spray Coating
Experiment with Spray Heads
Find the best setup for your coating requirements by experimenting with the two included spray heads. When using the air atomizing head, choose the best spray pattern using different nozzles. The air and liquid pressure regulators and inlet adapters allow full control as you pressure drive fluids, or simply operate the spray heads in syphon mode.
Fully Optimize Different Coatings
Customize your spray coating process with an automated system. Make small and measured adjustments to your coating speed across a wide range, then use the heated stage to improve the drying process and take greater control over film uniformity. Plus, there is simple spray head positioning along the vertical and horizontal axis.
Simplify Your Scale Up Process
Transition from small-scale coating techniques, like spin coating, with this easy-to-use system. The spray coater stage is designed to accommodate larger area samples. With space to mount multiple heads side by side, you can optimize your spray overlap patterns and produce larger highly uniform thin films.
Spray Coater Gallery
In the Box
- Spray coater
- Ultrasonic spray head
- Air atomizing spray head and air caps
- Pneumatic regulators and connectors
- Power supply (24V 5A)