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Glove Box Feedthrough Assembly


Any glove box will need feedthrough points to pass lines, power sources and cables from the external to the internal environment. This should give you access to whatever you need inside your glove box, including:

  • Inert gas lines
  • Electrical supply
  • Optical fibers

Glove boxes and vacuum environments have standard size feedthrough ports to easily allow connections between the external and the secured environment, without compromising the barrier itself. Sourcing feedthroughs can seem complicated and is often quite expensive. There are many companies offering bespoke feedthrough ports, designed exactly to your needs. These are expensive but promise the tightest seals against moisture and O2 ingression – which can be important in extremely inert conditions.

However, we have found several simple methods to create your own electrical feedthrough. This may slightly increase your usage of inert gas, but it is a cheap and easy way to supply power to your glove box while supporting an inert environment.

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KF Flanges


KF flanges: clamp, centering ring, and blanking plate, used in Ossila Laboratory Glove Box feedthroughs
KF flanges: clamp, centering ring, and blanking plate
Fitting the hinge clamp to the Ossila Glove Box
KF40 Flange assembled

The feedthroughs used for the Ossila Glove Box are commonly known as Klein Flansche (KF) or Quick Flanges (QF). KF seals are one of the most economical vacuum port seals. They are made from stainless steel and are reusable – unlike CF flanges which form permanent seals. KF feedthroughs are made up of three parts: a clamp, a centering ring, and a blanking plate. These parts assemble to form a tight seal, held in place by a wingnut on a hinged swing clamp. The number used to describe KF seals (e.g., KF40) refers to the internal diameter of the welding plate. When choosing the correct seal for your system, you should choose the flange with a number matching the internal diameter of the borehole you wish to cover.

This table outlines the correct seal size for specific boreholes:

KF Size Inner Diameter (mm) Outer Diameter (mm)
KF10 10 30
KF16 16 30
KF25 25 40
KF40 40 55
KF50 50 75

A cable gland is a device which forms a tight seal or indent around a cable. These can be positioned around a KF40 blanking plate with a bore hole. You can buy KF40 blank port covers, with different bore hole sizes. This, in combination with a cable gland, will allow you to feed a power source into your glove box.

Creating a Single Feedthrough Using Cable Gland


Creating an electrical feedthrough for a glove box is easy and straight forward if you have the proper equipment. The simplest way to create an electrical feedthrough is using a cable gland and a blanking plate with bore hole. These are both cheap and readily available to source. The plate needs to be the appropriate size to cover your feedthrough port. For example, the Ossila Glove Box uses the standard size KF40 port.

Cable gland and blanking plate
Two components are needed to create a feedthrough: a cable gland and a blanking plate with bore hole

You also need to know your desired bore hole size before getting started, which will depend on the thickness of your wire. Cable thickness will also affect the cable gland size you need. When purchasing the cable gland, suppliers will quote a maximum and minimum cable diameter. Ensure that your desired cable lies within these boundaries, and that the main body of the cable gland will fit through the bore hole in your blanking plate.

We would recommend using a multi-socket extension lead as your power supply as this gives you maximum flexibility for using equipment in your glove box.

You can create an electrical feedthrough in 7 easy steps:

1. Remove the plug head from your power supply cable. Place your power source into the glove box through the window and run the cable through the port.

Multi-socket extension power supply being placed into the Ossila Laboratory Glove Box
Place the power supply in the glove box.
Power supply cable with the plug head removed feeding through the KF40 port
Feed the power supply cable through the KF40 port.

2. Unscrew the cap (or nut) from the cable gland. Then position the main body of the cable gland around the bore hole in the KF40 blank weld and fix onto the blanking plate.

3. Next, slide the blanking plate and cable gland along the cable, with the centring ring in between.

Cable gland assembled around the blanking plate
Assemble the cable gland around the blanking plate.
Power cable feeding through the cable gland and blank welding plate combination
Feed the cable through the cable gland/blank welding plate combination and position over the port.

4. Check the desired position of the power source within the glove box before you secure the cable gland. This will help you determine the length of cable needed inside and outside the chamber.

Power supply positioned inside the Ossila Laboratory Glove Box
Position equipment within the glove box to judge feedthrough placement.

5. Screw the top nut onto the cable gland with the KF40 feedthrough positioned around the port. As you screw the cap onto the cable gland, it will begin to tighten around the cable. This will make a slight indent into the cable as it forms a tight seal around it.

6. Fix the KF blanking plate into place using the clamp and wingnut. Tighten by hand until this feels secure.

Cable gland screwed around the welding plate to create a seal
Assemble the cable gland around the welding plate and screw the top cap on to create a seal.
Welding plate fixed into place using a hinge clamp
Fix the plate into place with the hinge clamp, and tighten until secure.

7. Lastly, rewire the plug. You now have a power supply within the glove box.

The combination of blanking plate, cable gland, and hinge clamp will quickly and easily provide a power supply to the glove box. It is a much cheaper method than bespoke design options. Following these steps will get you set up to conduct your experiments in inert conditions in no time at all!

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Glove Box Feedthrough using Epoxy Resin


You can also create a personalised glove box feedthrough using a two-part epoxy resin and a KF40 female vacuum fitting adaptor. Although these are not the prettiest feedthroughs, they allow you to have multiple cables through the same port. Epoxy resin offers another low-cost route to creating setting up your glove box as needed.

A glove box feedthroughs using a cable gland and blanking plate (upper) and using two-part epozy and a KF40 adaptor port
How to assemble glove box feedthroughs using a cable gland and blanking plate (upper) and using two-part epozy and a KF40 adaptor port.

To create this feedthrough:

  1. Use a clamp to suspend the adaptor and feed the cables through. You will need to cover one side of the adaptor fitting with a non-adhesive film or material. This should be tight enough to create a well in which you can pour the epoxy.
  2. Pour the epoxy in. You will need a thick layer of epoxy (roughly 1 cm should do), this should be enough to prevent diffusion of oxygen or moisture through the epoxy layer.
  3. Wait for it to set, then remove the protective material.
  4. Once you have done this, check for any cracks or pathways through the epoxy layer.
Feedthrough port clamped and covered on one end with non-adhesive material
Clamp the KF40 port and cover one side, creating a tight seal.
Two-part epoxy poured into the well and left to set
Mix two part epoxy and pour into the KF40 flange port

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Contributing Authors


Written by

Dr. Mary O'Kane

Application Scientist

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